Custom CNC Wire Cutting Machine for Precision Manufacturing
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Product Highlights
- High Efficiency Cutting: Cutting efficiency reaches 7000-8000 sq mm per hour, twice that of ordinary machines.
- Energy Saving Design: Energy consumption is 0.85 kWh per hour, 50% more energy saving than ordinary machines.
- High Precision Machining: Processing precision ranges from 0.01 to 0.02 mm with 0.001 mm axis resolution.
- Adjustable Wire Speed: Frequency converter allows arbitrary speed adjustment from 1 to 12 m/s for smooth workpieces.
- Environmental Protection: Water cover prevents fluid splashing; filter tank replacement needed only once every 30 days.
- Robust Construction: Features paired clearance-free bearings, high-quality ball screws, and steel-inlaid guide rails.
- Wide Tolerance Capability: Maximum straight cutting thickness up to 1100mm with Z-axis electric lifting.
Product Attributes
- Customization
- Available
- Application
- Metal
- Movement Method
- Linear Control
- Model NO.
- DK77100
- Control Method
- Open-Loop Control
- Numerical Control
- CNC/MNC
- Processing Precision
- 0.01~0.02(mm)
- Performance Classification
- High-End CNC Machine Tools
- Certification
- CE, RoHS, ISO 9001
- Condition
- New
- Transport Package
- Wooden Box Packing
- Specification
- 2500*2300*2500
- Trademark
- Longkai
- Origin
- Suzhou, China
- HS Code
- 32059609
- Production Capacity
- 1500pieces/Year
Product Images of Custom CNC Wire Cutting Machine for Precision Manufacturing
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Custom CNC Wire Cutting Machine for Precision Manufacturing -
Custom CNC Wire Cutting Machine for Precision Manufacturing -
Custom CNC Wire Cutting Machine for Precision Manufacturing -
Custom CNC Wire Cutting Machine for Precision Manufacturing -
Custom CNC Wire Cutting Machine for Precision Manufacturing -
Custom CNC Wire Cutting Machine for Precision Manufacturing
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Product Description
High speed DK77 series EMD wire cutting machine DK77100
High efficiency fast wire cutting is a set of machine tool electrical appliances, high frequency power supply, servo control and graphics programming as one, to achieve high efficiency, high precision, high finish, simple processing control, greatly improve the processing level of fast wire cutting machine. Flexible commutation with frequency converter is adopted in machine tool commutation, which can arbitrarily adjust the speed of wire conveyor drum, thereby improving the smoothness of workpiece. High efficiency (cutting efficiency can reach 7000 to 8000 square millimeters per hour) is twice the cutting efficiency of ordinary machine tools. Energy saving (machine energy consumption is 0.85 degrees per hour) is 50% more energy saving than that of ordinary machine tools. Environmental protection (machine tool environmental protection water cover to prevent working fluid splashing) can be replaced once in 30 working days by using high-pressure filter water tank working fluid, which greatly improves working time and reduces the number of sewage discharge. The electrical parts of the machine tool are all installed in the control cabinet for waterproof treatment, and all the oil supply is integrated with manual oil pump.
1.Select paired clearance-free bearings to improve accuracy.
2. Selection of high quality ball screw
3. Using steel-inlaid guide rail
4. Good assembly process requirements
5.By using frequency converter, the speed of the wire drum can be adjusted arbitrarily, thus improving the smoothness of the workpiece.
6.Conventional processing efficiency can reach 150 mm2/min.
High speed DK77 series EMD wire cutting machine DK7763
| S/N | project | parameter |
| 1 | Model | DK77100 |
| 2 | Electrical cabinet form | Vertical cabinet (full step type) |
| 3 | Guide | V flat inlaid steel guide rail |
| 4 | Lead screw form | Ball screw |
| 5 | Xyuv motion motor form | Reactive stepping motor |
| 6 | Working mode of wire conveying motor | Frequency converter speed regulation 1 ~ 12m / S |
| 7 | Machine tool protection | Environmental protection cover |
| 8 | Resolution of motion axis | 0.001mm |
| 9 | Table size | 1150X1600 |
| 10 | X. Y axial stroke | 1000X1200mm |
| 11 | U. V-axis stroke | ±35×±35mm |
| 12 | Machining taper / machining thickness | ±6°/80mm |
| 13 | Maximum straight cutting thickness | 1100mm (Z-axis electric lifting) |
| 14 | control mode | 4 axis linkage |
| 15 | Maximum load capacity | 1500kg |
| 16 | Maximum processing current | 8A |
| 17 | Maximum processing efficiency Cr12, H = 60mm | ≥180 mm²/m |
| 18 | Surface roughness (straight cutting, H ≤ 40mm) | Ra≤2 μm singlecut; Ra≤1.6 μm multicut; |
| 19 | Cutting accuracy Cr12, H = 40mm | ≤0.015mm |
| 20 | Radial runout of wire storage cylinder | ≤0.02mm |
| 21 | Molybdenum wire diameter range | 0.12~0.22mm |
| 22 | Wire storage capacity of wire storage cylinder | 250m |
| 23 | Molybdenum wire loss Cr12, H = 40mm | ≤0.02mm /300000mm², |
| 24 | Cutting power supply | High frequency power supply system without resistance |
| 25 | operating system | Windows 98 / XP (based on control software) |
| 26 | Control system | Standard df3a (optional auto / HL / HF, etc.) |
| 27 | communication interface | LAN,RS232,USB |
| 28 | Operation function | Drawing or CAD drawing import |
| 29 | Working tank volume | 55L |
| 30 | Working fluid filtration mode | Filter screen filtration |
| 31 | Weight of whole machine | 6000 kg |
| 32 | Overall dimension of main engine | 2500x2300x2500mm |
| 33 | Cabinet size | 730×630×1820mm |
| 34 | Rated power of electric appliance | ≤ 2.7 kW |
Product accessories
| S/N | Product Name | Position | QTY |
| 1 | main engine | 1 | |
| 2 | Waterproof cover | On host | 1 |
| 3 | Working lamp | On host | 1 |
| 4 | Fixture (Workpiece Support Frame) | In the water tank | 1 |
| 5 | Filtration system | 1 | |
| 6 | control cabinet | 1 | |
| 7 | Machine Tool Electricity | On Control cabinet | 1 |
Outbound Documents
| S/N | name | spe | Manufacturer | Free Distribution Volume |
| 1 | scissors | Number 3 | Normal Purchase in Market | 1 |
| 2 | Inner hexagonal wrench | M4-M10(5) | 1 | |
| 3 | Stay wrrench | 14-17 | 1 | |
| 4 | Wooden screwdriver | One , cross type | 2 | |
| 5 | Oil gun | Metal Shell | 1 | |
| 6 | Molybdenum wire corrector | H80mm | Self-control | 1 |
| 7 | Upper silk wheel | 1 | ||
| 8 | Working fluid | Emulsifier | Longkai, Suzhou | 1 |
About the Supplier
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Company Profile
Suzhou Longkai Electromechanical Technology Co., Ltd. Was established in May 2008. It is a modern enterprise specializing in CNC equipment development, production, sales and industrial automation. Its main products are vertical processing center, horizontal processing center, gantry processing center, CNC lathe, fast wire cutting, medium wire cutting, turret milling machine, surface grinder, CNC puncher, EDM and other electrical processing equipment.
In order to better develop the domestic and foreign markets, Longkai Science and Technology adheres to the business philosophy of stable product performance and excellent quality, and recruits agents and franchisers for the whole country.
Continuous to provide customers with the best value products and the most thoughtful service is the management philosophy of Longkai. Join Longkai. Create the future!
Longkai distributor terms:
1. In order to develop the market, there is no deposit and other terms.
2. If you can guarantee to sell more than 30 units a year (models not limited), you can be a Regional distributors.
And we will provide you the end user information in the area as we have invested in India B2B platform and on google and exhibitions.
3. No restrictions to start a dealership, if you can buy over 5 machines at first time, we give you the distributing prices.
4. Our engineer can travel and provide technical guidance if you need technical support.
5. Payment term, TT 100% prepayment to start business. In future, we can discuss about credit payment.
About Our Factory & Business Background
- Address
- Wangcheng Road, Xiangcheng District, Suzhou, Jiangsu, China
- Terms of Payment
- LC, T/T, Western Union, Money Gram
- International Commercial Terms(Incoterms)
- FOB, CFR, CIF
- Average Lead Time
-
Peak Season Lead Time: within 15 workdays
Off Season Lead Time: within 15 workdays - Nearest Port
- shanghai
Our Production Capability & Technical Expertise
Our Industry Experience & Global Business Record
- Export Year
- 2019-05-12
- Main Markets
- North America, Eastern Europe, Mid East, Eastern Asia
FAQ
- What is the maximum cutting thickness?
- The machine supports a maximum straight cutting thickness of 1100mm with Z-axis electric lifting.
- How efficient is the cutting process?
- Cutting efficiency can reach 7000 to 8000 square millimeters per hour, which is twice that of ordinary machines.
- What is the processing precision?
- The machine offers a processing precision of 0.01 to 0.02 mm with a motion axis resolution of 0.001 mm.
- Can the wire speed be adjusted?
- Yes, the frequency converter allows arbitrary adjustment of the wire drum speed from 1 to 12 m/s.
- What is the energy consumption rate?
- The machine consumes 0.85 degrees per hour, making it 50% more energy-saving than ordinary machines.
- What certifications does the machine have?
- The machine is certified with CE, RoHS, and ISO 9001 standards.
- What is the lead time for delivery?
- The average lead time is within 15 working days for both peak and off-peak seasons.
- What payment terms are accepted?
- Accepted payment terms include LC, T/T, Western Union, and Money Gram.
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