High efficiency fast wire cutting is a set of machine tool electrical appliances, high frequency power supply, servo control and graphics programming as one, to achieve high efficiency, high precision, high finish, simple processing control, greatly improve the processing level of fast wire cutting machine. Flexible commutation with frequency converter is adopted in machine tool commutation, which can arbitrarily adjust the speed of wire conveyor drum, thereby improving the smoothness of workpiece. High efficiency (cutting efficiency can reach 7000 to 8000 square millimeters per hour) is twice the cutting efficiency of ordinary machine tools. Energy saving (machine energy consumption is 0.85 degrees per hour) is 50% more energy saving than that of ordinary machine tools. Environmental protection (machine tool environmental protection water cover to prevent working fluid splashing) can be replaced once in 30 working days by using high-pressure filter water tank working fluid, which greatly improves working time and reduces the number of sewage discharge. The electrical parts of the machine tool are all installed in the control cabinet for waterproof treatment, and all the oil supply is integrated with manual oil pump.
1.Select paired clearance-free bearings to improve accuracy.
2. Selection of high quality ball screw
3. Using steel-inlaid guide rail
4. Good assembly process requirements
5.By using frequency converter, the speed of the wire drum can be adjusted arbitrarily, thus improving the smoothness of the workpiece.
6.Conventional processing efficiency can reach 150 mm2/min.
| S/N |
item |
parameter |
| 1 |
Model |
National Standard DK7720 |
| 2 |
Electrical cabinet form |
Standing cabinet/counter (full step type) |
| 3 |
Guide rail |
Steel-inlaid guide rail |
| 4 |
Lead screw form |
Ball screw |
| 5 |
XYUV Motion Motor Form |
Reactive stepping motor |
| 6 |
Working mode of wire-moving motor |
Frequency Converter Speed Regulation 1~12m/s |
| 7 |
Machine Protection |
Environmental Protection Cover |
| 8 |
Motion Resolution of Motion Axis |
0.001mm |
| 9 |
Woektable size |
420X270 |
| 10 |
X-Y Axial Travel |
250X200mm |
| 11 |
U, V-axis travel |
±35×±35mm |
| 12 |
Machining taper/thickness |
±6°/80mm |
| 13 |
Max. Linear Cutting Thickness |
400mm(Z-axis manual lifting) |
| 14 |
control mode |
4-axis linkage |
| 15 |
Max.Load Weight |
160kg |
| 16 |
Max. Processing Current |
8A |
| 17 |
Max.Machining EfficiencyCr12,H=60mm |
≥180 mm²/m |
| 18 |
Surface roughness(Linear cutting,H≤40mm) |
Ra≤2.0μm |
| 19 |
Cutting accuracyCr12,H=40mm |
≤0.01mm |
| 20 |
Radial Running of Storage Cylinder |
≤0.02mm |
| 21 |
Diameter range of molybdenum wire |
0.12~0.22mm |
| 22 |
Silk storage capacity |
250m |
| 23 |
Molybdenum Wire LossCr12,H=40mm |
≤0.02mm /300000mm², |
| 24 |
Cutting power supply |
Non-resistive High Frequency Power Supply System |
| 25 |
operating system |
Windows 98/XP(According to Control Software) |
| 26 |
Control system |
AUTOCUT/HL/HF |
| 27 |
communication interface |
LAN,RS232,USB |
| 28 |
Operational function |
Drawing or importing CAD graphics |
| 29 |
Working tank volume |
55L |
| 30 |
Working fluid filtration mode |
Screen filtration |
| 31 |
Total Weight |
1200 kg |
| 32 |
Outward Size of Main Engine |
1500x1000x1700mm |
| 33 |
Cabinet size |
730×630×1220mm |
| 34 |
Rated power of electrical appliances |
≤ 2.7 kW |
Product accessories
| S/N |
Product Name |
Position |
QTY |
| 1 |
main engine |
|
1 |
| 2 |
Waterproof cover |
On host |
1 |
| 3 |
Working lamp |
On host |
1 |
| 4 |
Fixture (Workpiece Support Frame) |
In the water tank |
1 |
| 5 |
Filtration system |
|
1 |
| 6 |
control cabinet |
|
1 |
| 7 |
Machine Tool Electricity |
On Control cabinet |
1 |
Outbound Documents
| S/N |
name |
spe |
Manufacturer |
Free Distribution Volume |
| 1 |
scissors |
Number 3 |
Normal Purchase in Market |
1 |
| 2 |
Inner hexagonal wrench |
M4-M10(5) |
1 |
| 3 |
Stay wrrench |
14-17 |
1 |
| 4 |
Wooden screwdriver |
One , cross type |
2 |
| 5 |
Oil gun |
Metal Shell |
1 |
| 6 |
Molybdenum wire corrector |
H80mm |
Self-control |
1 |
| 7 |
Upper silk wheel |
|
|
1 |
| 8 |
Working fluid |
Emulsifier |
Longkai, Suzhou |
1 |
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